How to cook Hamburgers on a Pit Boss Pellet Grill

There’s something undeniably satisfying about sinking your teeth into a perfectly grilled hamburger. The smoky flavors, the juicy patty, and the delicious toppings all create a culinary masterpiece. If you’re a burger enthusiast and own a Pit Boss pellet grill, you’re in for a treat! This comprehensive guide will walk you through the step-by-step process of cooking hamburgers on your Pit Boss pellet grill, ensuring that every bite has flavor and juiciness.

Why Choose a Pit Boss Pellet Grill?

Before we dive into the cooking process, let’s briefly discuss why a Pit Boss pellet grill is an excellent choice for cooking hamburgers. Pit Boss is renowned for its high-quality grills combining convenience and exceptional performance. Here are a few reasons why Pit Boss pellet grills stand out:

  1. Versatility: Pit Boss pellet grills are incredibly versatile, allowing you to grill, smoke, bake, roast, and even sear. This versatility opens up a world of possibilities for your culinary adventures.
  2. Consistent Heat: These grills utilize a pellet-fueled system that provides consistent heat and ensures even cooking throughout your burgers. No more worrying about hot spots or unevenly cooked patties!
  3. Flavorful Results: The wood pellets used in Pit Boss grills infuse your burgers with a distinct smoky flavor. To complement your patty perfectly, you can choose from various wood flavors, such as hickory, mesquite, or apple.

Now that you understand why a Pit Boss pellet grill is a fantastic choice for cooking hamburgers let’s jump into the cooking process!

Step 1: Preparing the Grill

To kick-start your burger grilling adventure, you must properly prepare your Pit Boss pellet grill. Here’s how to do it:

  1. Clean the Grill Grates: Preheat your grill to around 400°F (200°C). While heating up, give the grill grates a good scrub with a grill brush to remove any residue or debris.
  2. Oil the Grates: Lightly oil the grates after cleaning to prevent sticking. You can use a grill brush dipped in vegetable oil or a cooking spray specifically designed for grills.
  3. Choose the Right Wood Pellets: Select wood pellets that will complement the flavors of your burgers. For a classic smoky taste, hickory or oak pellets work well, while fruitwood pellets like apple or cherry can add a touch of sweetness.
  4. Fill the Hopper: Fill the hopper of your Pit Boss pellet grill with the chosen wood pellets. This will provide the fuel and smoky flavor for your hamburgers.
  5. Preheat the Grill: Close the lid and allow it to preheat for 10-15 minutes or until it reaches the desired temperature. This will ensure that the grill is ready for cooking.

Step 2: Preparing the Patties

While your grill is preheating, it’s time to prepare the star of the show—the hamburger patties. Follow these steps to create mouthwatering patties:

  1. Choose Quality Ground Beef: Opt for ground beef with a higher fat content, such as an 80/20 or 85/15 blend. The fat adds moisture and flavor to your burgers.
  2. Season Generously: Combine the ground beef with your favorite seasonings in a bowl. A classic blend of salt, black pepper, garlic powder, and onion works wonders. Don’t be shy with the seasonings—burgers can handle bold flavors!
  3. Mix Gently: Use your hands to mix the seasonings into the ground beef gently. Overmixing can result in tough burgers, so handle the meat with care.
  4. Form Uniform Patties: Divide the seasoned ground beef into equal portions and shape them into patties. Aim for patties about ¾ to 1 inch thick for even cooking.
  5. Create an Indentation: Make a slight indentation in the middle of each patty with your thumb to prevent the burgers from puffing up in the center during cooking. This will help them cook more evenly.
  6. Chill the Patties: Place the patties on a tray or plate and refrigerate them for about 30 minutes. Chilling helps the patties retain their shape while grilling.

Step 3: Grilling the Hamburgers

Now that your Pit Boss pellet grill is preheated and your patties are ready, it’s time to get grilling! Follow these steps for perfectly cooked hamburgers:

  1. Set the Grill Temperature: Adjust the temperature on your Pit Boss pellet grill to about 375°F (190°C) for medium-high heat. This temperature allows for a good sear without overcooking the burgers.
  2. Place the Patties on the Grill: Carefully place the chilled patties directly on the grill grates. Leave some space between each patty to ensure even heat circulation.
  3. Close the Lid and Cook: Close the grill lid and let the patties cook undisturbed for about 4-5 minutes. This initial sear helps lock in the juices and develop a flavorful crust.
  4. Flip and Repeat: Using a sturdy spatula, flip the burgers gently. Cook for another 4-5 minutes with the lid closed. This cooking time will result in medium to medium-well burgers, but you can adjust it to your preferred level of doneness.
  5. Add Cheese (Optional): If you’re a fan of cheeseburgers, this is the perfect time to add a slice of your favorite cheese to each patty. Close the lid and allow the cheese to melt for about a minute.
  6. Check for Doneness: Use a meat thermometer to check the internal temperature to ensure your burgers are cooked to your desired level. For medium burgers, aim for 160°F (71°C), while medium-well is around 165°F (74°C).
  7. Rest the Patties: Once cooked to your liking, remove the burgers from the grill and let them rest for a few minutes. This allows the juices to redistribute, resulting in a juicier final product.

Step 4: Assembling and Enjoying Your Hamburgers

Now that your hamburgers are perfectly grilled, it’s time to bring them to the table and enjoy the fruits of your labor. Follow these final steps for a delicious burger experience:

  1. Choose Your Buns: Select your favorite burger buns and lightly toast them on the grill for added flavor and texture.
  2. Add Toppings: Customize your burgers with an array of toppings. Classic options include lettuce, tomato, onion, pickles, and condiments like ketchup, mustard, and mayonnaise. Get creative and add bacon, avocado, or sautéed mushrooms for an extra burst of flavor.
  3. Assemble with Care: Start by placing the patty on the bottom bun. Layer your chosen toppings on top, ensuring an even distribution of flavors. Finish with the top bun.
  4. Dig In: Grab your masterpiece with both hands, take a big bite, and savor the incredible combination of flavors. Juicy, smoky, and bursting with flavor, each bite will transport your taste buds to burger heaven!


Congratulations! You’ve mastered cooking hamburgers on a Pit Boss pellet grill. Following the steps outlined in this comprehensive guide, you can achieve mouthwatering results that will impress your family and friends. Remember to preheat and prepare your grill, carefully season and shape your patties, and grill them to perfection. The combination of the Pit Boss pellet grill’s versatility and the smoky flavor of wood pellets will take your burgers to new heights.

As you continue your grilling journey, don’t be afraid to experiment with different seasonings, toppings, and wood pellet flavors. The beauty of cooking on a Pit Boss pellet grill is its endless possibilities. So fire up that grill, unleash your creativity, and enjoy the ultimate burger experience right in your backyard.

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